Industrial Pump Operation: Repair vs. Replacement

1 December 2015
 Categories: , Blog


There are diverse pump systems in the industrial sector for different commercial applications. An industrial pump is essentially a process pump with a heavy-duty construction that matches the demands of the large scale environments. You can utilise such pumps in your operation when moving different fluids, including water, petroleum, chemicals, processed food products and even wastewater. Generally, industrial pumps are manufactured resiliently to withstand the harsh conditions of operation. Still, they can sustain damage, necessitating restoration of the structure. It is important to understand your options with regard to this issue so that you will make the appropriate choice for business. Here is a brief comparison of your main options: repair and replacement.

Maintenance and Repair

Industrial pumps are devices with internal moving components, so they will experience normal wear and tear during operation. It is critical to carry out proper maintenance of the different elements in the pump. This will increase the service life of the pump, promote equipment reliability, improve energy efficiency and lower the long-term operational costs. Maintenance of an industrial pump should involve lubrication, cleaning of vulnerable components and tightening loose parts. In some cases, this may also involve periodic replacement of internal modules that have a short service life.

Repair involves fixing or mending the pump when it experiences minor damage. This can be performed when the pump sustains localised mechanical or electrical damage. You will be able to uphold the performance of your pump during the early days by keeping a strict schedule for maintenance and repair during the initial years after purchase.


When the damage to the pump is extensive, repair is not an option. Therefore, you will need to obtain a new pump to replace it so as to restore your commercial operation. Ideally, you should engage a professional to assess the pump and determine whether the problems are localised and repairable. However, you can perform your own assessment, especially if you have a small pump such as a tank or well water pump. The obvious signs of damage include dry rot and general cracking on the housing of the pump. Recurrent breakdown after repair means that the pump is facing imminent failure. In addition, you should consider replacement if the internal components are obsolete.

The Verdict

You should replace the pump if the cost of repair or rebuilding is higher than purchasing new equipment. Replacement is also the best option if you are planning on expanding your business operation. You can prevent accelerated damage by using the most appropriate industrial pump size. For more information on repair and replacement options, talk with professional repair companies or visit websites like